Bamboo Fiber | Bamboo Fabric | Production Process of Bamboo Fabric | Uses of Bamboo Fabric

Bamboo fibres are cellulosic fibres produced from Bamboo Plants a type of grass. There are two methods of producing bamboo fibres namely Mechanical method & Chemical method. Mechanical methods are similar to Flax production ( retting, enzyme treatment, boiling, scutching, cutting etc.,) and this gives Natural bamboo fibres. There are two types of Chemical methods namely Bamboo

Define Batching | Batching | Factors Considered for Batch Selection

Batch: A blend of different types of jute is made up to suit the particular class of yarns being spun. This blend is known as ‘the batch’.
Batching: All the processes starting from batch selection up to carding of jute is called batching.

Define Jute Fiber | Chemical Composition of Jute Fiber | Grading of Jute | Defects in Jute

A bast fiber used for sacking, burlap, and twine as a backing material for tufted carpets. Jute is one of the most affordable natural fibres and is second only to cotton in amount produced and variety of uses of vegetable fibres. Jute fibres are composed primarily of the plant materials cellulose (major component of plant fibre) and lignin (major components of wood fibre).

Characteristics of Nylon Fabrics | Physical and Chemical Properties Nylon Fabrics

Nylon is very much suitable for hosiery and the knitted fabrics because of its smoothness, light weight and high strength. Nylon is a lustrous fibre. The lustre of the fibre can be modified by adding the delustering agent at the molten stage.

Define Nylon-6,6 | Properties of Nylon 6,6 Fiber | Manufacturing Process of Nylon 6,6

Nylon-6,6 (PA66) is semicrystalline polyamide commonly used in fiber applications such as carpeting, clothing, and tire cord. It is also used as an engineering material in bearings and gears due to its good abrasion resistance and self-lubricating properties.

Nylon 6 Fiber | Manufacturing Process of Nylon 6 Fiber | Spinning Process of Nylon 6 Fiber

The synthetic fibres also called as chemical fibres are the synthesised polymers, which are not found in nature. There are different types of synthetic fibres of which the manufacturing process of nylon is discussed in this unit. Nylon is the first man made synthetic fibre (pure chemical fibre).

Define Blending | Fibre Blends | Advantages of Blending | Methods of Blending

Blending is the combining of different fibres together intimately to achieve a desired product characteristic. Blends can influence colouring, strength, softness, absorbency, ease of washing, resistance to wrinkling, ease of spinning, cost, etc. 

Define Silk Yarns | Process Flow Chart of the Production of Silk Fibre | Manufacturing Process for Silk Yarns

Silk is a natural protein fibre which is obtained from the cocoons of the silkworm. It is a natural filament produced by the salivary glands of silkworms, which are a type of moth that feeds on the mulberry bush. They spin their cocoons using a complex set of mechanisms within their bodies

Difference Between Woolens and Worsteds Yarn

The differences between woolen and worsted yarns are as follows:

Woolen fabrics have a soft feel and fuzzy surface, very little shine or sheen, will not hold a crease, and are heavier and bulkier than worsteds. Blankets, scarves, coating, are from woolen yarns. Worsted wool is smoother than woolen, takes shine more easily, does not sag, holds a crease well

Manufacturing Worsted Yarns | Manufacturing Woolen Yarns

Manufacturing Worsted Yarns: Now, we would learn the steps involved in manufacturing worsted yarns. In the manufacturer of worsted yarns, the Different steps involved are:

• Carding
• Gilling and combing
• Drawing
• Roving
• Spinning

Manufacturing Processes for Wool Based Yarns | Production Processes for Wool Yarns

Wool is the fiber derived from the hair of domesticated animals, usually sheep. Wool is classified according to the source from which it is obtained. The fleece or the wool which is collected is kept to the different stages of manufacturing process which starts with the preparation of the fiber. The different stage through which it is taken depends upon whether the fiber

Wool Fiber | Properties of Wool Fiber | Classification of Wool

Wool fiber

Wool fiber is the natural hair grown on sheep and is composed of protein substance called as keratin. Wool is composed of carbon, hydrogen, nitrogen and this is the only animal fiber, which contains sulfur in addition. The wool fibers have crimps or curls, which create pockets and give

Glass Fiber | Types of Glass Fiber | Properties of Glass Fiber | Manufacturing Processes of Glass Fiber | Uses of Glass Fiber or Glass Yarn

Glass fiber

Glass fiber also called fiberglass. It is material made from extremely fine fibers of glass Fiberglass is a lightweight, extremely strong, and robust material. Although strength properties are somewhat lower than carbon fiber and it is less stiff, the material is typically far less brittle

What is Modacrylic fiber | Properties of Modacrylic Fiber | Uses of Modacrylic Fiber | Application of Modacrylic Fiber

Modacrylic fiber

Modacrylic fiber is a manufactured fiber in which the fiberforming substance is any long chain synthetic polymer composed of less than 85% but at least 35% by weight of acrylonitrile units. (-CH2CH[CN]-)x. A modacrylic is a synthetic copolymer. Modacrylic fiber is inherently flame resistant.

What is Elastoester Fiber | Properties of Elastoester Fiber | Uses of Elastoester Fiber

Elastoester is an official FTC generic fiber type defined as: At least 50% by weight aliphatic polyether and at least 35% by weight polyester. Elastoester is similar to polyester, but different enough physically to warrant a new generic name under the FTC’s Textile Labeling Rules

Melamine Fiber | Properties of Melamine Fiber | Manufacturing Process of Melamine Fiber | Applications of Melamine Fiber | Uses of Melamine Fiber

Melamine fiber is a manufactured fiber in which the fiber-forming substance is a synthetic polymer composed of at least 50% by weight of a cross-linked melamine polymer. Melamine fiber is a cost effective heat resistant fiber based on melamine chemistry, with a 400°F (200°C) continuous operating temperature. Melamine fibers are flame resistant, have outstanding heat/dimensional stability, and are self-extinguishing. EFT’s WF series of melamine fibers have a fiber length distribution tailored for use in wet-laid nonwovens. Typical fiber lengths are in the 1-12mm range, and they show excellent dispersion and formation in wet-laid processes. 

Flame Resistance of Melamine Fiber

Characteristics of Melamine Fiber 

• Chars without shrinking 
• Naturally flame retardant 
• Low thermal conductivity 
• Non-toxic / No VOC release
• White and dyeable 
• Flame resistance and low thermal conductivity 
• High heat dimensional stability 
• Processable on standard textile equipment

Typical Properties of Melamine Fiber

Measurement	Units	Typical Values
Color		Ivory white
Average Diameter	µm	15
Average Denier	g/9000m	2.4
Specific Gravity		1.4
Tensile Strength	ksi	36
Tenacity	g/den	2.0
Modulus	Msi g/den	1.0 55
Elongation at Break	%	11
Moisture Regain (23°C, 65% RH)	%	5
Shrinkage at 200°C (1hr exposure)	%	<1
Limiting Oxygen Index	%	32
Maximum Continuous Operating Temperature	°C	200
Melting Temperature	°C	Does not melt or drip
Resistance to Mildew, Aging, Sunlight		Excellent
Resistance to Solvents, Alkalis		Excellent

Production Process of Melamine Fiber

The production process is proprietary. It is based on a unique melamine chemistry that results in a cross-linked, non-thermoplastic polymer of melamine units joined by methylene and dimethylene ether linkages. In the polymerization reaction, methylol derivatives of melamine react with each other to form a three-dimensional structure. This structure is the basis for the fiber's heat stability, solvent resistance, and flame resistance.

Applications of Melamine Fiber

• Mattresses, Home Furnishings / Nonwovens
• (Compliant with 16CFR1633)
• Specialty flame resistant papers
• Firefighting apparel
• Electrical papers
• Transmission / friction papers
• Filtration media
• Engineered materials / Short-fiber composites
• Adhesives / Fillers
• Tire sealants
• Truck / Rail brakes

Besides Melamine fiber has Potential use which are given below :

Fire Blocking Fabrics: Aircraft seating, fire blockers for upholstered furniture in high-risk occupancies (e.g., to meet California TB 133 requirements)

Protective Clothing: Firefighters' turnout gear, insulating thermal liners, knit hoods, molten metal splash apparel, heat resistant gloves.

Filter Media: High capacity, high efficiency, high temperature baghouse air filters.

Aramid Fiber | Manufacturing Process of Aramid | Properties of Aramid Fiber | Uses of Aramid Fiber | History of Aramid Fiber

Aramid ia a manufactured fiber in which the fiberforming substance is a long-chain synthetic polyamide in which at least 85% of the amide (-CO-NH-) linkages are attached directly between two aromatic rings.

Technically, aramid fibers are long-chain synthetic polyamides.

What is Spandex Fiber | Properties of Spandex Fiber | Production Process of Spandex Fiber | Manufacturing Process of Spandex Fiber | Uses of Spandex Fiber

Spandex is a manufactured fiber in which the fiber forming substance is a long-chain synthetic polymer comprised of at least 85% of a segmented polyurethane. Spandex or elastane is a synthetic fiber known for its exceptional elasticity (stretchability). It is stronger and more durable than rubber

Flax Fiber | Properties of Flax Fiber | Histroy of Flax Fiber | Applications of Flax Fiber | Uses of Flax Fiber

Flax is also called Linen. The fibre is obtained from the stalk of a plant (Linum Usitatissimum - A literal translation is “linen most useful.” ) which is from 80 to 120 cm high, with few branches and small flowers, of a colour which varies from white to intense blue, which flowers only for one day. Common flax was one of the first crops domesticated by man. 

Nylon Fiber | Nylon Fiber Production Process | Characteristics of Nylon Fiber | Uses of Nylon Fiber

Nylon is a manufactured fiber in which the fiber forming substance is a long-chain synthetic polyamide in which less than 85% of the amide-linkages are attached directly (-CO-NH-) to two aliphatic groups.

Nylon is a synthetic polymer,